Automatic No /Raised Stopper Rejection Equipment

A vision or sensor-based system that automatically detects and rejects vials missing a rubber stopper or having a raised (improperly seated) stopper before capping.

Object / Area of inspection:

Stopper seating at Vial mount

Integrated with upstream and downstream machines, including the outfeed of the stoppering unit and the infeed of the sealing machine.

Vision Perimeter:

  • i.e., 360 degrees

Inspecting device:

  • Vision camera (make; COGNEX)

Inspection Time:

  • 100 m/sec(depending on line speed)

Stoppered vials are gently transported into the vision
system’s inspection field using a vacuum star wheel. The system is designed to
handle vial sizes from 2 mL to 100 mL and supports high-speed production up
to 600 vials per minute.

  • Electrical: 3 Phase, 415 V ± 10 V, 50 ± 5 Hz
  • Compressed Air: Moisture-free, 6 Bar

Turntable | Buffer conveyor | RAB’s with LA

Common-12

Key Features

  • Designed in-line with GAMP and GAMP5 requirements
  • 21 CFR Part 11 compliant control system
  • Reduced Loading/Unloading Time, wastage; increased productivity
  • Allows creation and storage of multiple recipes
  • Features automated diversion of vials for sampling and quality checks
  • Includes built-in IPC module with customisable reports and trend virtualisation

Overall dimensions of the equipment can be customised depending on the line speed, space availability at the facility with required features

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