PP Vial Transfer Equipment

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PP Vial transfer is a collection of the following supporting equipment

  •  Mobile LAF
  • De-Bagging Station
  • Dynamic Pass Box
  • Lid and In-Lay Paper Removing Station
  • Tub Invert and Removing Station
  • Buffer Conveyor
  • Mobile LAF is used for transfer of PP Vial Tubs enclosed in two Layered Bags. It is docked to De-Bagging Station. Peripheral Bag is cut open, before the PP Vial Tub enclosed in secondary bag is transferred to the De-Bagging Station in 90o Orientation.
  • Debagging Unit consists of Pneumatic holding grippers and cylinder unit for cutting Secondary Bag. Also comprises a pusher unit to transfer the tub onto the detachable conveyor present in the DPB.
  • Entry and Exit of DPB is provided with Isolation Shutters. The PP Vial Tub is transferred from Grade C to Grade B in Grade A Background.
  • In the Lid and In-Lay paper removal station, the Tub is held in the desired orientation by the positioners; So that the grippers connected to the Robotic Arm can remove the lid for the vacuum cups to pick the in-lay paper and drop the same in the bin.
  • In Tub Invert and Removal Station, the tilting plates hold and rotate the tub in a 180 degrees Upside down orientation. Vacuum cups pick and drop the tub in the bin.
  • The PP Vials are then brought to upright position before being transferred over the buffer conveyor by the pusher mechanism.
  • The PP Vials accumulated over the Buffer conveyor are then conveyed to the tunnel outfeed of the conveyor with the help of feed worm.
  • Thereafter PP Vials are transferred to the infeed star wheel of the filling machine with the help of existing conveyors and feed worm.
  • Developed for 2 ml to 100 ml Vial Size formats.
  • One part of the equipment is operated in Grade C Background.
  • Another part of the equipment is operated in Grade B Background.

  • Power Supply: 3 Phase, 415 V ± 10 V, 50 ± 5 Hz.

  • Compressed Air: 6 Bar.

 

Overall dimension of our equipment is customized, based on the line speed, space availability at site and client requested feature.

Key Features

  • Design is in line with GMP and GAMP requirements.
  • In compliance with 21 CFR Part 11 requirements.
  • Equipped with necessary Safety and Process Interlocks.
  • With IPC Model; Customized Reports (Including Trends) can be provided
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